← Portfolio
From paper work logs to real-time production dashboards
From paper work logs to real-time production dashboards

SmartWork Monitor

0+

hours/month of manual logging - eliminated

0h

hours/month of manager transcription - eliminated

0

days of data delay - reduced to real-time

0

illegibility errors with digital input

The application interface is in Croatian, as the client is based in Croatia. The UI terminology may not be immediately clear from the screenshots, but the visual structure speaks for itself.


The Problem

Every worker on a 30-person production floor had one simple task at the end of each shift: write down what they worked on. On paper.

Most didn't.

Instead of logging work daily, employees would sit down on the 1st of the following month and fill in everything from memory. What they worked on. How long it took. Which work order. All of it - reconstructed from 30 days ago.

The data was unreliable before it was even entered.

The math:

  • 30 employees
  • ~5 minutes per day
  • 22 working days per month

That's 55+ hours per month spent reconstructing work history that nobody actually remembered.

Production work log - handwritten A4 sheets filled from memory at month end
Click to expand
Production work log - handwritten A4 sheets filled from memory at month end

The Hidden Bottleneck

That was just the workers' side.

The production manager had to manually transcribe all 30 handwritten A4 sheets into Excel. Every entry: dates, job descriptions, work order numbers, hours and minutes.

Illegible handwriting. Unclear abbreviations. Missing details. When something didn't add up, he'd call people, verify, correct.

5 to 6 hours per month. Every month.

And by the time the data was finally in Excel and usable, it was already 30 days old. Decisions about production, resources, and scheduling were being made on information from last month.


The Solution

We replaced the entire paper workflow with a real-time digital system.

Workers now log their activity with a few clicks. They select their work order, the operation, and start a timer. No paper, no end-of-month memory exercises, no transcription. Data enters the system the moment work begins.

Click to expand
RFID card login - worker taps card to open entry form, selects job, starts timer

30 Seconds to Start Working

They walk up to the workstation, tap their RFID card and the screen opens directly to their entry form. No login, no password, no waiting.

Three dropdowns:

  • Work Order - a list of active orders, each showing the device they're working on
  • Job Group - predefined options based on the selected work order
  • Job Type - automatically filtered based on the selected group

One click leads to the next. Everything is connected. When they're done, they hit Start Job and the timer begins.

The process takes less than 30 seconds.


What the Production Manager Sees Now

Before this system, the manager had no visibility into what was happening on the floor until someone handed him a stack of papers at the end of the month.

Now he opens one screen and sees everything. Live.

Every worker. Every active job. Updated in real time as work happens on the floor.

Click to expand
Real-time production dashboard - live chart of all active workers and their progress

Beyond the Live View

The live view is just the starting point.

The system includes a full statistics module with breakdowns by employee, work order, job type, and day. Every record searchable, filterable, exportable to Excel.

Click to expand
Statistics module - breakdowns by employee, work order, job type and day

The Efficiency Heatmap

The most powerful insight comes from the norms heatmap.

Every cell shows one employee's efficiency on one specific job type. Green means ahead of target. Red means behind. Empty means they've never done that job.

At a glance, the manager can see who excels at which tasks, where someone needs support, and how to assign work for maximum efficiency.

Efficiency heatmap - employee performance by job type, green ahead of target, red behind
Click to expand
Efficiency heatmap - employee performance by job type, green ahead of target, red behind

The Leaderboard

A leaderboard ranks every worker by efficiency - days worked, tasks completed, overall performance percentage.

Not just a vanity metric. This data feeds directly into how bonuses and performance reviews are handled.

Employee efficiency leaderboard - ranked by days worked, completion rate and overall efficiency
Click to expand
Employee efficiency leaderboard - ranked by days worked, completion rate and overall efficiency

The Results

The numbers speak for themselves:

  • 55+ hours/month of manual employee logging - eliminated
  • 5-6 hours/month of manager transcription - eliminated
  • Data delay: from 30 days to real-time
  • Zero illegibility errors
  • Employee efficiency now measurable, tracked, and ranked
  • Bonus decisions backed by data, not gut feeling

~1,450 hours saved per year.

The production manager went from spending a full working day every month reconstructing old data to having everything at a glance, live, updated by the minute.

Gallery

Digital work entry form - worker selects work order, job group and job type

Digital work entry form - worker selects work order, job group and job type

Employee attendance overview - real-time status of all workers on the production floor

Employee attendance overview - real-time status of all workers on the production floor

Open work orders panel - urgency breakdown with detailed order list

Open work orders panel - urgency breakdown with detailed order list

Remaining work hours - norm progress bars showing completion status per work order

Remaining work hours - norm progress bars showing completion status per work order

Capacity calculator - estimated completion days based on workforce size and daily hours

Capacity calculator - estimated completion days based on workforce size and daily hours

Employee attendance calendar - daily status tracking with color-coded categories

Employee attendance calendar - daily status tracking with color-coded categories

Tech Stack

PHPMySQLJavaScriptChart.jsRFID

Let us show you the real growth opportunities for your business.

SCHEDULE A CALL